Kayco TriangleKay-Cel Core
High Density Polyurethane Core Material

Polyurethane Panels

Kayco Composites manufactures a rigid, closed-cell, high-density polyurethane foam core panel called KAY‑CEL CORE. The core panel can be manufactured in two types, reinforced and unreinforced. The reinforced panel is a sandwich construction with fiberglass reinforcements. The fiberglass reinforcements are offered in several schedules. The panel's densities range from 20 to 35 lb/ft3 and thicknesses from 1/2" to 2-1/4".

Advantages:

  • Excellent Strength-to-Weight ratio
  • Foam Reinforced with fiberglass increases mechanical properties
  • Lightweight - 30% Lighter Than Marine Plywood
  • Closed Cell Cross-Linked Polymer Foam will not absorb water
  • Will Not Rot...Excellent Replacement for Wood

Densities:

  • Standard Densities range from 20 to 35 lb/ft3

Thicknesses:

  • Thicknesses range from 1/2" to 2-1/4" in 1/4" increments

Panel Sizes:

  • Standard size - 4' x 8'
  • Other option include 5' x 8', 4' x 6', 4' x 10' and multiple other options

Reinforcement and Nomenclature:

  • RA - Foam reinforced with heavy-weight woven fiberglass
  • RB - Foam reinforced with medium-weight woven fiberglass
  • RC - Foam reinforced with continuous strand fiberglass
  • U - Foam with no reinforcement
  • All panels are sanded and ready for bonding

Custom Parts/Net Molding:

Custom Part - Transom
  • Net Molding to reduce material cost
  • State-of-the-Art CNC Router with a 20' table
  • Higher densities of 30 to 40 lb/ft3 can be achieved

General Guidlines:

Applications:

  • Boat Transom
  • Boat Stringers
  • Boat Bulkheads
  • Boat Decking
  • Boat Structural Fabrication
  • Ice Decking
  • Deerblind Flooring
  • Substation Houses